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D200 Reassembly thread...
#22
    Sheesh, everything takes longer than I anticipate these days! Yesterday I anticipated direct-wiring the D200 PEM-less power board would take 2-3 hours. It took 4 hours! Those solid core high-current wires are tremendously rigid when only 38mm long! Doesn't help there's two of each! And as you can see in pic I had a VERY limited space to work in getting the wires from below into the .75mm holes I drilled for them in the power board by using small curved hemostats and small needle nose pliars from behind the IEC and under the power board and gently coaxing the wires into the .75mm holes for soldering... seriously fiddly/fidgety work!!! But they're in now, soldered and ready for service.

Next I move over to setting up the power switch as its not a p-n-p component! It requires adjusting the 'throw' on two micro-switches that are 10mm apart and have a balance beam between them. That beam must trip both switches simultaneously or the D200 won't accept the "on" command. I ran into this previously on one of the dry-run reassemblies. Hopefully todays setup for that switch goes faster than the previous event. Then I have to treat the remaining 235+ gold pins that mate with remaining 2nd story PCB's to the primary PCB below then mount those boards. Once thats done then I can close everything up.

One thing I decided late last night before drifting off is that if today runs too late closing things up I'll fight the urge to plug it in. I know I'll be tired if it takes 9-10+ hours today and if there's any surprises when that happens I'll be too tired to deal with it. Given that if things run 'long' today I'll hang the D200 on the wall and save 1st power-up till early tomorrow morning when I'm well-rested and refreshed. No one will be more put-out by having to do that than me but if something goes awry I'll be better equipped to deal with it after a good night's sleep. When I get to that point and after I've powered up I'll open a new thread and move away from the current "Reassembly Thread."
Statements in my posts are opinion only, not to be construed as fact. Any projects I engage in are at my own risk! Their outcome cannot be assured and may result in success, small/no change or catastrophic failure. I encourage no one rely on anything I say or do as gospel and to realize your mileage may vary!
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Messages In This Thread
D200 Reassembly thread... - by Manoet - 15-Sep-2015, 02:04
RE: D200 Reassembly thread... - by absolutk - 18-Sep-2015, 08:51
RE: D200 Reassembly thread... - by Manoet - 18-Sep-2015, 13:35
RE: D200 Reassembly thread... - by brit - 18-Sep-2015, 14:42
RE: D200 Reassembly thread... - by Manoet - 18-Sep-2015, 15:45
RE: D200 Reassembly thread... - by GuillaumeB - 18-Sep-2015, 16:01
RE: D200 Reassembly thread... - by Manoet - 18-Sep-2015, 16:37
RE: D200 Reassembly thread... - by Manoet - 20-Sep-2015, 17:13
RE: D200 Reassembly thread... - by Manoet - 21-Sep-2015, 14:29
RE: D200 Reassembly thread... - by Manoet - 22-Sep-2015, 13:45
RE: D200 Reassembly thread... - by Manoet - 22-Sep-2015, 19:33
RE: D200 Reassembly thread... - by mauidan - 22-Sep-2015, 20:55
RE: D200 Reassembly thread... - by kenreau - 22-Sep-2015, 21:57
RE: D200 Reassembly thread... - by Manoet - 22-Sep-2015, 22:24
RE: D200 Reassembly thread... - by mauidan - 23-Sep-2015, 03:12
RE: D200 Reassembly thread... - by Manoet - 23-Sep-2015, 09:07
RE: D200 Reassembly thread... - by Manoet - 25-Sep-2015, 01:26
RE: D200 Reassembly thread... - by Manoet - 26-Sep-2015, 17:21
RE: D200 Reassembly thread... - by warpeon - 26-Sep-2015, 23:06
RE: D200 Reassembly thread... - by Manoet - 27-Sep-2015, 00:30
RE: D200 Reassembly thread... - by Manoet - 27-Sep-2015, 23:59
RE: D200 Reassembly thread... - by Manoet - 28-Sep-2015, 17:45
RE: D200 Reassembly thread... - by Jean-Marie - 28-Sep-2015, 18:54
RE: D200 Reassembly thread... - by kenreau - 28-Sep-2015, 19:21
RE: D200 Reassembly thread... - by Manoet - 28-Sep-2015, 19:36
RE: D200 Reassembly thread... - by Vincent - 28-Sep-2015, 19:44
RE: D200 Reassembly thread... - by Manoet - 28-Sep-2015, 20:08
RE: D200 Reassembly thread... - by Manoet - 28-Sep-2015, 20:09
RE: D200 Reassembly thread... - by Manoet - 28-Sep-2015, 20:11
RE: D200 Reassembly thread... - by Manoet - 28-Sep-2015, 20:19
RE: D200 Reassembly thread... - by Teliaved - 28-Sep-2015, 21:23

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